SAI Plant Assistant - Stefanini
Smart Manufacturing Solutions

SAI Plant Assistant

Bring the factory & operators closer with Stefanini AI

The SAI Plant Assistant is a powerful set of AI tools designed to improve human interactions with industrial automated systems, creating a streamlined cyber-physical interface that is closer to the touch.

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Connect, Contextualize, & Communicate

The SAI Plant Assistant understands plant systems, organizes data while adding context, and communicates effectively with the end user.

Connects plant manufacturing systems in real time, improving interactivity between the plant and the plant operator.

Specialized algorithm contextualizes plant data and offers information visualizations in the right format for the specific type of data.

SophieX presents information from plant data systems in the desired format, channel, and language.

Explore The Benefits

Streamlined cyber-physical interface

The SAI Plant Assistant understands plant systems, organizes data while adding context, and communicates effectively with the end user via our multi-channel, multi-language SophieX virtual assistant.

Operational excellence

Improves interactivity between the plant systems and the plant operator for reduced downtime, increased automation of routine tasks, and optimized workflows.

Strategic decision-making

Fosters knowledge retention, offers 24/7 just-in-time support, and provides guidance based on previous events, allowing for data-driven insights & proactive risk management.

Learn more, save time & money

Reduce unplanned downtime with proactive safety alerts and maintenance, conserve energy, and reduce costs with predictive analytics that improve plant efficiency and the effectiveness of the operator’s actions.

Meet SophieX

SophieX utilizes voice technology and transcription to create personable interactions, while automating common tasks, so operators are free to focus on more important problems.

The evolved SophieX offers:

  • Interactive and contextual automation
  • Precise transcriptions
  • LLM-powered search
  • Multilingual support
  • Omnichannel support
  • Sentiment and semantic analysis

Layered Solution For Better Process Control

Interactivity Layer

Enables real communication between the control system and plant operator.


No more beeps & horns! Alarms and events are communicated by voice.


No need to navigate through several displays to find the desired information. SophieX can process an unstructured request by voice or text, search the control system’s database and produce the requested data.


SophieX sends commands to the process for you. As the ultimate interface with the control system, her commands will pass through all implemented logics and interlocks.

Information Layer

Preconfigured visualization feature displays information in the correct format for the type of data.

Calculations & Consolidation

How is your day or shift doing so far? SophieX features predefined calculations and consolidations that improve plant situational awareness.

Flexible Output

Sometimes one piece of data is not enough. SophieX understands requests and provides the right information, even if you didn’t specifically request it.


Abnormal situation? SophieX searches for solutions and provides the operator with checklists, possible causes based on previous events, and retains new knowledge.

Intelligence Layer

Adaptive and predictive analytics improve the effectiveness of the operator’s actions.

Future State

What level will your process reach in the next few hours? SophieX identifies trends and can forecast future states based on past data.

Adaptive Predictions

If you know the key variables that affect your process, SophieX can leverage a variety of analytics methods to find the model that best represents your process, helping you foresee future situations based on current data.

Custom Analytics

Is your process too complex? Stefanini can help you customize predictive models on the SAI Plant Assistant.

Unleash The Cognitive Power Of Stefanini AI

Better integrate manufacturing systems with user experience and enable a seamless human-machine interface that reinvents how operators interact with the plant.

Exceeding Your Manufacturing Needs For Today And Tomorrow

Data Analytics

With clean, organized data, you’ll be able to make better decisions. Our services are designed to provide you actionable insights.

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Innovation Center

See our technology capabilities in action at our global innovation centers. Experiences include and Automated Warehouse, AR/VR, Cognitive Interaction, and more.

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Intelligent Automation

With our experience in technological services, we will streamline and automate processes like inventory and supply chain management for cost savings.

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Operational Intelligence

Add value to your business with real-time analytics using our best-in-class operational intelligence solution.


Our expertise will allow you to implement new ERP solutions for better resource management using tools like SAP and PeopleSoft.

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Stefanini Dive is a groundbreaking transformation workshop designed to bring fast, collaborative innovation to your enterprise in only a few days.

Cloud Development

Connected devices provide actionable insight with the right approach. Our cloud team can help you migrate to cloud hosting hosting for a more agile busisness.

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Smart Manufacturing Case Studies

Monitoring Operations

We installed 35 traceability stations across 4 production lines in Brazil, and 2 in Argentina. This allowed monitoring operations and intervening on the assembly line in real time.

Partnership With Kelvion

We partnered with a global HVAC business headquartered in Germany, to implement a multi-lingual service desk.

Streamlining Data Collection And Analysis With Klabin

To maximize efficiency at its Puma plant, Klabin turned to Stefanini Group to create a solution for simpler, more accessible data insights.

Revolutionizing Manufacturing With Rockwell Automation

United by a common goal, Stefanini and Rockwell Automation work collaboratively on behalf of clients, bridging the gap between IT and OT.

Learn More About Our Portfolio And How Can We Help Your Business Grow

Innovation Approach

Comprised of a network of best-in-class industry leaders, accredited research universities, and innovation-focused companies across multiple continents, we apply the concept of co-creating solutions to disrupt business.

IoT - Smart Factory

With decades of technological and domain experience, we will transform your enterprise with unparalleled integration, digital expertise, and big-picture vision.

Sophie - AI Solution

Based on cognitive computing and artificial intelligence, Sophie can assist with tasks such as triggering workflow, auto escalation, and much more.

Customer Experience

Our cohesive approach looks to holistically examine your business and users to find the right solutions.

Application Services

As an agile partner with nearshore, offshore and onshore delivery capabilities, we can provide you with flexible, cost-efficient application services.


Our solutions are enhanced by technology enabling products that drive the ability to predict, prevent and initiate automated solutions.


With our digital strategy, we provide sweeping coverage and support for all of your digital challenges, ensuring you stay ahead of the game, all the time.


Our services include ITSM and IT strategy, cloud-based consulting, business process support, as well as transitional and transformational strategy.


We identify the most important facets of your business and mold our innovative solutions to fit your specific requirements.

Digitally Transform And Grow Your Business With Us!

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